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Ordering custom activewear can be exciting—but also risky if you don’t prepare well. Many brands lose money and time by overlooking key details in the ordering process.
The five biggest mistakes when ordering custom activewear are ignoring sizing charts, choosing the wrong fabric, skipping sample approval, poor communication with manufacturers, and rushing production without clear timelines. Avoiding these ensures smoother orders and better results.
Here’s how to stay clear of costly errors and protect your brand reputation.
1. Ignoring Size Charts and Fit Testing
Assuming that all sizing follows retail standards is a huge mistake.
- Always ask your gym clothing manufacturers for size charts.
- Test samples on real people in your target market (US, EU, Asia).
- Allow for grading tolerance (±1–2cm).
📌 Fit testing reduces returns and boosts customer trust.
2. Choosing the Wrong Fabric for the Market
Not all fabrics suit every climate or activity:
- Polyester-spandex blends for performance workouts
- Cotton blends for lifestyle wear
- Mesh inserts for hot-weather gear
Working with custom activewear manufacturers helps you pick the right material for your audience.
3. Skipping the Sample Approval Stage
One of the common mistakes when ordering custom sports apparel is skipping samples to save time.
But without samples, you risk:
- Incorrect colors or logos
- Wrong fit
- Poor stitching
Always approve pre-production samples before bulk orders.
4. Miscommunication with Manufacturers
Unclear requirements = wrong products.
- Provide tech packs with measurements, Pantone colors, and logo placement.
- Confirm printing method (sublimation, screen printing, embroidery).
- Keep communication records in writing (email/WhatsApp).
A reliable custom apparel manufacturer should update you during production.
5. Rushing Production Without Clear Timelines
Fast delivery is tempting, but rushing often leads to errors.
- Plan at least 30–50 days from design to delivery.
- Set milestones: fabric sourcing ✅ sample approval ✅ bulk production ✅ QC ✅
- Don’t forget shipping time (air vs sea freight).
Summary
Ordering custom activewear is smoother when you plan ahead. Avoid these five mistakes and work with an experienced supplier to save money, time, and stress. Need expert help? Contact us for guided OEM/ODM production.
